Katzenklappe/katzenklappe.scad

use <cadmodel-sg90/sg90.scad>;
use <cadmodel-sg90/fastener_1.scad>;

flap_angle = 0;
servo_angle = -10;
axle_dia = 4;
axle_len = 40;
raise = 0;

tunnel_w = 160;
tunnel_h = 160;
tunnel_t = 10; // tunnel thickness
tunnel_s = 40; // tunnel spacing: overlap for screws
door_t = 50; // door thickness
plexy_t = 6; // thickness of plexy glass sheet
gap = 1; // gap between parts moving relative to each other
seal = 1; // thickness of seal. May be set to gap
guide_h = 40;
bearing_inner_dia = 10;
bearing_outer_dia = 20;
bearing_h = 5;
stopper_h = 40;
stopper_w = 30;
space = bearing_outer_dia; // space between plexy glass sheets

// calculations
rad = (space+2*plexy_t)/2;
sheet_h = tunnel_h-2*seal-rad;
h0 = stopper_w/2;
h1 = guide_h-gap-10;
h2 = 10+gap+h0;
h3 = bearing_h/2+gap;

// colors
plexy = [0.4,0.6,1,0.6];
red = [1,0,0];
green = [0,0.6,0];
silver = [0.7,0.7,0.7];
snow = [1,1,1,0.5];
wood = [0.8,0.3,0];

// constants
$fn = 32;
rx = [90,0,0]; // rotate 90 deg around x
ry = [0,90,0]; // rotate 90 deg around y
x = [1,0,0];
y = [0,1,0];
z = [0,0,1];

module door(){
    color(wood) difference(){
        cube([1000,door_t,2000],true);
        tunnel_core();
    }
}

module tunnel_core(){
    cube([tunnel_w+2*tunnel_t,door_t+2*tunnel_t,tunnel_h+2*tunnel_t],true); // eigentlicher tunnel
}

module tunnel(){
    color(snow)difference(){
        union(){
            tunnel_core();
            translate(-y*(door_t+tunnel_t)/2) cube([tunnel_w+2*tunnel_s,tunnel_t,tunnel_h+2*tunnel_s],true); // krempe
            translate( y*(door_t+tunnel_t)/2) cube([tunnel_w+2*tunnel_s,tunnel_t,tunnel_h+2*tunnel_s],true); // krempe
            translate((tunnel_t+tunnel_h)/-2*z) hull(){
                cube([bearing_h,tunnel_h,tunnel_t],true);
                cube([tunnel_w+2*tunnel_t,door_t+2*tunnel_t,tunnel_t],true);
            }
        }
        cube([tunnel_w,door_t+2*tunnel_t+2,tunnel_h],true); // öffnung
        translate((tunnel_h+bearing_outer_dia-gap)/-2*z)cube([bearing_h+2*gap,bearing_outer_dia,bearing_outer_dia],true);
        translate(z*(sheet_h-rad)/2){
            translate( x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia+gap,h=axle_len+gap,center=true); // axle
            translate(-x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia+gap,h=axle_len+gap,center=true); // axle
        }
    }
}

module screw(){
    rotate(x*90)cylinder(d=4,h=space+3*plexy_t,center=true);
}

module sheets(){
    difference(){
        union(){
            translate([0,(plexy_t+space)/2,-sheet_h/2])cube([tunnel_w-2*seal,plexy_t,sheet_h],true);
            translate([0, (plexy_t+space)/-2,-sheet_h/2])cube([tunnel_w-2*seal,plexy_t,sheet_h],true);
        }
        hull(){
            translate(-z*(sheet_h+10)) rotate(ry) cylinder(d=bearing_outer_dia+2*gap,h=bearing_h+2*gap,center=true);
            translate(z*(bearing_outer_dia/2-sheet_h)) rotate(ry) cylinder(d=bearing_outer_dia+2*gap,h=bearing_h+2*gap,center=true);
        }
    }

}

module guide(){

    translate([h2, 0,h1/2-sheet_h])cube([20,space,h1],true);
    translate([-h2, 0,h1/2-sheet_h])cube([20,space,h1],true);

}

module bearing_case(){
    rotate(ry) cylinder(d=bearing_inner_dia-gap,h=h3);
    translate([h3/2+stopper_w/4,0,stopper_h/2]) cube([h0-h3,space-2*gap,stopper_h],true);
    translate([(h0+5)/2,0,stopper_h-5]) cube([h0+5,space-2*gap,10],true);
}

module bearing(){
    color(silver)
        rotate(ry)
            difference(){
                cylinder(d=bearing_outer_dia,h=bearing_h,center=true);
                cylinder(d=bearing_inner_dia,h=bearing_h+2,center=true);
            }
}

module stopper(){
    color(green) {
        bearing_case();
        rotate(z*180)bearing_case();
    }
    bearing();
}

module axles(){
    translate(z*(sheet_h-rad)/2){
        translate( x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia,h=axle_len,center=true); // axle
        translate(-x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia,h=axle_len,center=true); // axle
    }

}

module flap(){
    translate(z*(sheet_h-rad)/2) rotate(x*flap_angle) {
        difference(){
            rotate(y*90) cylinder(d=2*rad,h=tunnel_w-2*seal,center=true);
            sheets();
            translate([tunnel_w/ 4,0,rad/-2])screw();
            translate([tunnel_w/-4,0,rad/-2])screw();
            translate(-x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia+gap,h=axle_len+2*gap,center=true);
            translate( x*(tunnel_t+(tunnel_w-axle_len)/2)) rotate(y*90) cylinder(d=axle_dia+gap,h=axle_len+2*gap,center=true);
        }
        color(plexy) difference(){
            union(){
                sheets();
                guide();
            }
            translate([h2,0,5-sheet_h])screw();
            translate([h2,0,guide_h-15-gap-sheet_h])screw();
            translate([-h2,0,5-sheet_h])screw();
            translate([-h2,0,guide_h-15-gap-sheet_h])screw();
            translate([tunnel_w/ 4,0,rad/-2])screw();
            translate([tunnel_w/-4,0,rad/-2])screw();
        }
        translate(z*(raise-sheet_h))stopper();
    }
}

module servo(){
    translate(-[5.5,0,28.5]) sg90();
    rotate(servo_angle*z) sg90_f1();
}

module servo_in_place(){
    translate([-11,0,-tunnel_h/2 -10])rotate(90*x)servo();
}

door();
tunnel();
flap();
axles();
servo_in_place();