Katzenklappe/katzenklappe.scad

angle = 10;
raise = 10;
tunnel_w = 160;
tunnel_h = 160;
tunnel_t = 10; // tunnel thickness
tunnel_s = 40; // tunnel spacing: overlap for screws
door_t = 50; // door thickness
plexy_t = 6; // thickness of plexy glass sheet
gap = 1; // gap between parts moving relative to each other
seal = 5; // thickness of seal. May be set to gap
guide_h = 40;
bearing_inner_dia = 10;
bearing_outer_dia = 20;
bearing_h = 5;
stopper_h = 40;
stopper_w = 30;
space = bearing_outer_dia; // space between plexy glass sheets

// calculations
rad = (space+2*plexy_t)/2;
sheet_h = tunnel_h-2*seal-rad;

// colors
plexy = [0.4,0.6,1,0.6];
red = [1,0,0];
green = [0,0.6,0];
silver = [0.7,0.7,0.7];
snow = [1,1,1,0.5];
wood = [0.8,0.3,0];

// constants
$fn = 32;
rx = [90,0,0]; // rotate 90 deg around x
ry = [0,90,0]; // rotate 90 deg around y
x = [1,0,0];
y = [0,1,0];
z = [0,0,1];

module door(){
    color(wood) difference(){
        cube([1000,door_t,2000],true);
        tunnel_core();
    }
}

module tunnel_core(){
    cube([tunnel_w+2*tunnel_t,door_t+2*tunnel_t,tunnel_h+2*tunnel_t],true); // eigentlicher tunnel
}

module tunnel(){
    color(snow)difference(){
        union(){
            tunnel_core();
            translate(-y*(door_t+tunnel_t)/2) cube([tunnel_w+2*tunnel_s,tunnel_t,tunnel_h+2*tunnel_s],true); // krempe
            translate( y*(door_t+tunnel_t)/2) cube([tunnel_w+2*tunnel_s,tunnel_t,tunnel_h+2*tunnel_s],true); // krempe
        }
        cube([tunnel_w,door_t+2*tunnel_t+2,tunnel_h],true); // loch
    }
}

module screw(){
    rotate(x*90)cylinder(d=4,h=space+3*plexy_t,center=true);
}

module sheets(){
    difference(){
        union(){
            translate([0,(space+plexy_t)/2,-sheet_h/2])cube([tunnel_w-2*seal,plexy_t,sheet_h],true);
            translate([0, (plexy_t+space)/-2,-sheet_h/2])cube([tunnel_w-2*seal,plexy_t,sheet_h],true);
        }
        hull(){
            translate(-z*(sheet_h+10)) rotate(ry) cylinder(d=bearing_outer_dia+2*gap,h=bearing_h+2*gap,center=true);
            translate(z*(bearing_outer_dia/2-sheet_h)) rotate(ry) cylinder(d=bearing_outer_dia+2*gap,h=bearing_h+2*gap,center=true);
        }
    }

}

module guide(){
    a = guide_h-gap-10;
    b = 10+gap+stopper_w/2;
    translate([b, 0,a/2-sheet_h])cube([20,space,a],true);
    translate([-b, 0,a/2-sheet_h])cube([20,space,a],true);

}

module bearing_case(){
    a = bearing_h/2+gap;
    rotate(ry) cylinder(d=bearing_inner_dia-gap,h=a);
    translate([a/2+stopper_w/4,0,stopper_h/2]) cube([stopper_w/2-a,space-2*gap,stopper_h],true);
    translate([(stopper_w/2+5)/2,0,stopper_h-5]) cube([stopper_w/2+5,space-2*gap,10],true);
}

module bearing(){
    color(silver)
        rotate(ry)
            difference(){
                cylinder(d=bearing_outer_dia,h=bearing_h,center=true);
                cylinder(d=bearing_inner_dia,h=bearing_h+2,center=true);
            }
}

module stopper(){
    color(green) {
        bearing_case();
        rotate(z*180)bearing_case();
    }
    bearing();
}

module flap(){
    b = 10+gap+stopper_w/2;
    translate(z*(sheet_h-rad)/2) rotate(x*angle) {
        difference(){
            rotate(y*90) cylinder(d=2*rad,h=tunnel_w-2*seal,center=true);
            sheets();
            translate([tunnel_w/ 4,0,rad/-2])screw();
            translate([tunnel_w/-4,0,rad/-2])screw();
        }
        color(plexy) difference(){
            union(){
                sheets();
                guide();
            }
            translate([b,0,5-sheet_h])screw();
            translate([b,0,guide_h-15-gap-sheet_h])screw();
            translate([-b,0,5-sheet_h])screw();
            translate([-b,0,guide_h-15-gap-sheet_h])screw();
            translate([tunnel_w/ 4,0,rad/-2])screw();
            translate([tunnel_w/-4,0,rad/-2])screw();
        }
        translate(z*(raise-sheet_h))stopper();
    }
}

door();
tunnel();
flap();